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Home   ❯   Case Study   ❯   printing production for 5000 copies of custom board book

printing production for 5000 copies of custom board book

Project Summary

We helped our client to work on 5000 copies of a sliding board book. This book has a really amusing sliding mechanism that allows children to study and play at the same time while reading. When kids pull the sliding mechanism, the image changes to a different image. Please allow me to provide you with the exact specifications.

  • Measurement: 5″(w) x 5″(h)
  • Extent: 5 spreads including cover + 5 mechanisms + 10 spacers
  • Text / Cover: 4x0c + 1/S gloss lam on 350 GSM gray board
  • Mechanisms: 4x0c + 1/S gloss varnishing on 350 GSM gray board + 4x0c + 1/S
  • After-printing process: gloss varnishing on 350 GSM gray board
  • Binding: board book bound with 2 rounded corners. Front cover and right side of the text have moving mechanisms.

 

Customer Requirement

The most pressing need from client is smoothly moving sliding mechanism. Meanwhile,cost consideration will be appreciated.

Our Solution

To begin, we used the same paper thickness (350gsm grey board) throughout the book. We made a testing proof sample and found that the slider does not move smoothly as expected.

slide board book tuya

We discussed two solutions with our client for resolving the problem.

1. We applied dehumidification for the sample. If it worked well, the agreed-upon unit cost could be maintained.

2. Use thicker paper for spacers to allow bigger “house” for sliders. The extra cost of approx. 5% will occur for this option

The procedure and the ultimate result

Dehumidification was used, and the mechanism was improved. All sliders were able to move appropriately, which met the client’s requirements.

For consideration, we suggested that we made a testing sample with thicker spacers for client review. We use 1.5mm millboard to replace of 350gsm greyboard for spacers. As a result, we discovered that the slide board book functions considerably better with a happy mechanism and a neat appearance.

slide tuya sliding book tuya slide book tuya

Finally, for a more thrilled effect, the client elected to utilize a thicker spacer for the sliding book and accepted extra cost.

Currently, the bulk of the shipment is on its way to the client, and the final product is looking terrific.

Customer Review

The client was satisfied with the high quality of our products and service. He gave us a high comment. praise

 

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Yimi Paper is a professional pop up book & sound book printing manufacturer in China. We focus on children’s book development and production for over-sea market.

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