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Home   ❯   Case Study   ❯   Print 36000 Copies of Gold Foil Notebook

Print 36000 Copies of Gold Foil Notebook

Project Summary

We produced a quantity of 36000 copies of the notepad book for our client in the tight schedule with perfect work. It is a delicate and luxurious notepad book as a gift for people taking notes on it. It is packed in an eco-friendly packaging bag before the sale. Following you have the detailed specifications of it for reference.

  • Extent: Notepad + liner + Case + elastic band closure + Pen + Polybag + barcode sticker
  • Product size: 230 x 110mm x 20mm (closed size)
  • Size: 210 x 95mm, portrait
  • Printed: 288pp printed 1/0 (1 PMS) on 80gsm woodfree – all pages with the same printed design (pages to be lined only)
  • BACKING BOARD printed 1/0 (PMS) on 250gsm C1S
  • CASE: PLC, with the hinge on the short top edge
  • Printed: 4/0 + matt lamination + gold foiling on front and back on 128gsm matt art over 2mm greyboard
  • LINER: printed 4/0 on 140gsm woodfree
  • PEN approx. 110mm, biro-type pen, twist to turn on/off, gold colour
  • BINDING Notepad pad binding at the head. Backing board attached to the back of pad, spine, and approx. 13mm of the front of the pad. Backing board of notepad glued to inside back cover of PLC.

Customer Requirements

  1. The main from the client is the perfect matching foil with the artwork on the cover and the neat trim and binding.
  2. Despite the perfect foil matching, we also ensure a clear and clean foil effect.

 

Our Solution

To start with the foil stamping on the cover, we work according to the file received from the client while it came out that the gold foil covers the artwork fully, which is not the expectation of our client.

We found the foil and artwork were 100% overlapped at the stage of the testing round if we follow the original file from the client. What’s worse, the binding failed to be neat when trim.

1 2

We proposed two options to our client to work out this problem.

  1. The 1st option is to address the issue of the foil. we revise the file to achieve the expected effect based on our previous experience with the client. This relies on the mature and professional experience of our production people and trust between the client and us.
  2. The 2nd option is for the binding. We reduce the quantity of each small round to ensure we bind the book trimly even though it will push us more pressure on the tight schedule.

 

The Procedure and the Ultimate Result

With the updated file and careful trim, the gold foil matches as expected and the binding was extremely neat finally. The binding looks perfect compared with the one in testing, which is obvious as present in the picture below.

3

For insurance, we worked on a blank dummy to check the binding works better by reducing the trim quantity in each round. It shows that our option is super successful with a very tidy binding eventually.

4

In the end, our client approved the file revised by us for the bulk press and was very grateful for our help on file and efficient production. We are so proud that the product is now on the shelf in our client’s store with a beautiful gold foil look.

Customer Review

We were given high praise for the perfect products from the client at the end.

5 1 e1661160916413

6

 

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Yimi Paper is a professional pop up book & sound book printing manufacturer in China. We focus on children’s book development and production for over-sea market.

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